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Flownex features a designer functionality where automatic calculation of component sizes and capacities are possible to obtain a specified or number of specified system operating conditions. For instance to determine the orifice sizes for flow balancing in a system or determining the shaft speed or turbine guide vane angle in a power matched turbo-unit.

The Flownex Designer

A first generation direct design facility allows the automatic calculation of component and equipment sizes and capacities to obtain a specified system operating condition.

In essence the Flownex Designer allows the Flownex user to achieve a desired result or state by varying a related parameter.

 

Designer Variables

In order to design a system, users will vary dependent variables between a minimum and maximum value to achieve the desired results, these variables include any adjustable component parameter in a simulation, such as:

  • Mass flows.
  • Pressures.
  • Temperatures.
  • Heat transfer.
  • Rotational speed.
  • Power output.
  • etc…

Steps to Design

1.       Flownex simulation with unequal Mass flow distribution through parallel branches connected to a common header (Orifice 50% open).


2.       Designer Setup to vary orifice sizes of 4 branching lines to achieve equal mass flow distribution.

 

3.       Set solver to run designer.

 

4.       Designer results achieved convergence and found solution.

 

5.       Network with equal mass flow through all 4 branches, notice the designed Orifice sizes.

Design Examples

Pipeline:

  • Change valve openings to achieve a desired mass flow & pressure drop through system.
  • Determine pipe diameters & roughness to achieve required pressure drop.

Heat Transfer:

  • Determine wall thickness to achieve desired heat loss to atmosphere.
  • Determine pipe lengths to achieve sufficient heat transfer.

Turbo Units & Pumps:

  • You can optimize your pump speed to achieve a specific mass flow.
  • Scale turbines & compressors to achieve desired efficiency & power output.